Electrical Engineering Question

Task Instructions: PLC Coursework Completion (Full Assignment)

You are required to complete a full individual coursework report for the module Programmable Logic Controller Design. The final submission must be professional, technically correct, and fully aligned with the given specifications.

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## General Requirements

– The report must be maximum 15 pages

– Follow IEEE conference format

– The work must be original and well-structured

– Include diagrams, flowcharts, and simulation results

– Include PLC program (Ladder Logic)

– Ensure clarity, correctness, and engineering accuracy

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# Part A: Literature Review (3 Pages)

## Step 1: Choose ONE topic from:

– Industry 4.0

– Wireless Sensors

– HMI

– SCADA

– OPC

– VFD

## Step 2: Write the report including:

### 1. Title & Abstract

– Clear title

– Abstract (max 250 words)

– Include purpose, method, key findings, and conclusion

### 2. Introduction

– Background of the topic

– Importance in industry

– Relation to PLC systems

– Define key terms

### 3. Methodology

– Explain how information was collected

– Describe technologies/components

– Include diagrams or tables

### 4. Discussion

– Analyze the topic

– Compare with other studies

– Explain advantages and limitations

### 5. Conclusion

– Summarize findings

– Provide recommendations

### 6. References

– Use IEEE referencing style

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# Part B1: Cement Industry (Sorting System Design)

## Objective:

Design and simulate a PLC-based system to sort cement boxes (Large, Medium, Small).

## System Requirements:

– Use sensors:

– X1 Large

– X2 Medium

– X3 Small

– Use pushers to direct boxes

– Use conveyor system

## Required Work:

### 1. System Design

– Clearly define:

– Inputs (Sensors, switches)

– Outputs (Motors, pushers)

– Draw system diagram

### 2. Control Algorithm

– Provide step-by-step logic

– Draw Flowchart

### 3. PLC Program (IMPORTANT)

– Write Ladder Logic program including:

– Start/Stop logic

– Conveyor control

– Sensor-based sorting

– Pusher activation

– Safety conditions

### 4. Simulation

– Use Mitsubishi FX Simulator

– Show:

– System running

– Sorting process

– Include screenshots or explanation

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# Part B2: Plastic Industry (Advanced System)

## Objective:

Design a more advanced sorting system using:

– Conveyor

– Robot

– Sorting wing

## Required Work:

### 1. System Design

– Inputs and outputs clearly defined

– Include robot and sensors

### 2. Control Logic

– Explain how:

– Large, medium, small parts are handled

– Include flowchart

### 3. PLC Programming

– Ladder Logic must include:

– Robot control (Y7)

– Sorting wing (Y3)

– Conveyor logic

– Automatic operation (SW2)

### 4. Simulation

– Show working system

– Include explanation and results

### 5. Indicators

– Red light Robot working

– Green Conveyor running

– Yellow Stopped

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# Final Deliverables

– Full report (15 pages)

– PLC Ladder Logic code

– Simulation results (screenshots or explanation)

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# Important Notes

– Ensure all parts are complete and correct

– Use clear engineering explanation

– Avoid plagiarism

– Follow academic formatting strictly

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## Expected Outcome

The final work should demonstrate:

– Strong understanding of PLC systems

– Ability to design real industrial automation

– Correct programming and simulation

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Complete the task with high accuracy and professional quality.